LUBRODAL F 24 W
Water-miscible die lubricant, containing graphite
Performance Features
- can be used for metal working and casting operations as well as for warm forging
- can be diluted with water as required
- can be used at mid-range and high temperatures
- acts as a lubricant, release agent and coolant
- creates a flexible, lubricant film on the dies, which will not run off
- an effective alternative to conventional graphite/water and graphite/oil suspensions
Description
LUBRODAL F 24 W contains finely ground graphite in a water based emulsion which contains oil. LUBRODAL F 24 W is a homogenous, low-sediment, concentrated lubricant which can be diluted with tap water to any strength required. LUBRODAL F 24 W was specifically developed for warm steel forging operations. However, it can also be used for other metal working procedures.
Areas of application
LUBRODAL F 24 W is particularly suitable for high-lycomplex forging operations involving mid-range and high temperatures, e.g. for lubricating dies during warm and hot forging operations or for lubrication during semi-hot forging. In addition to its lubricating and release properties, LUBRODAL F 24 W also acts as a tool coolant. This is due to its water content. LUBRODAL F 24 W may be used in any situation where traditional graphite and water dispersions have reached the limit of their effectiveness. LUBRODAL F 24 W is an effective and economical alternative to the traditional graphite and oil suspensions used in semi-hot forging procedures.
Method of application
LUBRODAL F 24 W is a die lubricant which must be thinned with water before use. The optimum proportions of water to lubricant depend on the application, and must be tried out on site in each particular case. Depending on how it is to be used, LUBRODAL F 24 W can be mixed with water using a suitable mechanical stirrer. Despite the fact that the suspension is extremely stable, we recommend that the working liquid be continuously stirred to prevent any of the particles settling out.
LUBRODAL F 24 W can be applied to forging tools with any of the commonly used spraying equipment (automatic or manual). Its excellent wetting properties means that it can create an effective; lubrication film, even in the deepest cuts in the die.
Storage
LUBRODAL F 24 W must be stored in a closed container to prevent water evaporation creating a skin.
Guidelines for dilution:
Die forging: 5...10 parts water, 1 part LUBRODAL F 24 W
Hot forging (extrusion): 3...7 parts water, 1 part LUBRODAL F 24 W
Hammer forging: 2...10 parts water, 1 part LUBRODAL F 24 W
Semi-hot forging, complex operation: 1...2 parts water, 1 part LUBRODAL F 24 W
Semi-hot forging, subsequent stages: 2...5 parts water, 1 part LUBRODAL F 24 W
Tööstusharud
- Forging
- Metal processing
Siin esitatud teave põhineb FUCHSi kontserni kogemustel ja teadmistel määrdeainete arendamise ja tootmise vallas ning vastab praegusele tehnika tasemele. Meie toodete tulemuslikkust võivad mõjutada mitmed tegurid, eelkõige konkreetne kasutus, rakendusmeetod, töökeskkond, komponendi eeltöötlus, võimalik väline saastumine jne. Sellest tulenevalt ei ole võimalik esitada meie toodete funktsioonide kohta väiteid, mis kehtiksid igal tingimusel. Meie tooteid ei tohi kasutada õhu- või kosmosesõidukites ega nende osadel. See ei kehti juhul, kui tooteid saab uuesti eemaldada, enne kui komponendid õhu- või kosmosesõidukisse paigaldatakse. Siin toodud teave hõlmab üldiseid, mittesiduvaid juhiseid. Toote omadustele ega toodete sobivusele konkreetseks kasutuseks ei anta ühtegi otsest ega kaudset garantiid. Seetõttu soovitame konsulteerida FUCHSi kontserni rakendusinseneriga, et saada teavet kasutustingimuste ja toodete toimivuskriteeriumite kohta enne nende kasutamist. Kasutaja vastutab toodete funktsionaalse sobivuse testimise eest ning kohustub neid kasutama vajaliku hoolsusega. Meie tooteid arendatakse pidevalt edasi. Seetõttu on meil õigus muuta tootesarju, tooteid ning nende tootmisprotsesse ja kõiki siin esitatud üksikasju mistahes ajal ja ilma ette teatamata, välja arvatud juhul, kui kliendiga on sõlmitud vastupidiseid kokkuleppeid.